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Sortation Systems Solutions

Choosing the right sortation system is critical for boosting warehouse or distribution center efficiency. With options designed to increase throughput and reduce labor costs, finding the right fit can transform your operations. 

At Conveyco, we work closely with you to understand your unique challenges and goals. Our experts will help you select and integrate a system that meets your needs and fits seamlessly into your workflow.

Sortation System Benefits

Sortation systems will improve receiving, cross-docking, putaway, picking, packing, and shipping processes.

Conveyco will tailor your sortation system to improve your warehouse’s efficiency and deliver the following benefits:

Reduced Labor Requirements

Our automated sortation systems minimize and eliminate labor requirements.

Increased Throughput

By ensuring faster, consistent material handling to meet peak demand periods.

Scalable Solutions

Our modular robotic systems will grow alongside your business, offering scalability that matches your seasonal demands and operational growth.

Inventory Accuracy

Our integrated sortation systems deliver accurate real-time visibility for your cases, parcels, items, pallets, items, etc.

Ergonomics and Safety

Enhance worker safety with well-designed storage solutions.

Improved Inventory Visibility

Gain better control and tracking of inventory for streamlined management.

Small Item Sortation

Pocket (Pouch) Sorter
Suspends items in pouches for dynamic sortation, suitable for small items, apparel, and returns processing.
Tilt Tray
A high-speed sortation system with tilting trays directing lightweight items into specific chutes, ideal for high-volume small-item processing.
Unit Sorter
Accurately sorts individual items, enhancing order accuracy and throughput for e-commerce and high-SKU environments.
Narrow Belt Sorter
Efficiently diverts lightweight packages using narrow belts, ideal for parcel handling or mixed-item sortation.
Narrow Belt Sorter / Wave
Combines wave picking with narrow belt sortation to optimize batch handling for faster fulfillment operations.
Pocket (Pouch) Sorter
Suspends items in pouches for dynamic sortation, suitable for small items, apparel, and returns processing.
Tilt Tray
A high-speed sortation system with tilting trays directing lightweight items into specific chutes, ideal for high-volume small-item processing.
Unit Sorter
Accurately sorts individual items, enhancing order accuracy and throughput for e-commerce and high-SKU environments.
Narrow Belt Sorter
Efficiently diverts lightweight packages using narrow belts, ideal for parcel handling or mixed-item sortation.
Narrow Belt Sorter / Wave
Combines wave picking with narrow belt sortation to optimize batch handling for faster fulfillment operations.
Pocket (Pouch) Sorter
Suspends items in pouches for dynamic sortation, suitable for small items, apparel, and returns processing.

Bulk or Case Sortation

Pop-Up Sorter and Strip Belt System
A conveyor-integrated pop-up sorter for smooth case or parcel redirection, improving throughput in busy operations.
Pop-up Wheel
Redirects items via pop-up wheels embedded in conveyors, ensuring flexible and efficient bulk sortation.
Sliding Shoe Sorter
Uses sliding shoes along a conveyor to divert cases or bulk items gently and accurately to multiple destinations.
Bombay
Drops items through a trapdoor mechanism for precise case or bulk sortation in high-density environments.
Case Sortation
Efficiently organizes and diverts cases to their destinations, ensuring smooth bulk material flow in distribution centers.
Paddle Sorter
Uses paddles to guide products onto specific paths, ideal for diverting heavier or irregularly shaped items.
Pop-Up Sorter and Strip Belt System
A conveyor-integrated pop-up sorter for smooth case or parcel redirection, improving throughput in busy operations.
Pop-up Wheel
Redirects items via pop-up wheels embedded in conveyors, ensuring flexible and efficient bulk sortation.
Sliding Shoe Sorter
Uses sliding shoes along a conveyor to divert cases or bulk items gently and accurately to multiple destinations.
Bombay
Drops items through a trapdoor mechanism for precise case or bulk sortation in high-density environments.
Case Sortation
Efficiently organizes and diverts cases to their destinations, ensuring smooth bulk material flow in distribution centers.
Paddle Sorter
Uses paddles to guide products onto specific paths, ideal for diverting heavier or irregularly shaped items.

Robotics-Driven Systems

Sortation AMR
Autonomous mobile robots that dynamically transport items to sortation points, offering flexible and scalable sorting solutions.
Shuttle AMR
High-speed robotic shuttles for transporting goods between sortation zones, enhancing efficiency in fast-paced environments.
Sortation AMR
Autonomous mobile robots that dynamically transport items to sortation points, offering flexible and scalable sorting solutions.
Shuttle AMR
High-speed robotic shuttles for transporting goods between sortation zones, enhancing efficiency in fast-paced environments.
Sortation AMR
Autonomous mobile robots that dynamically transport items to sortation points, offering flexible and scalable sorting solutions.
Shuttle AMR
High-speed robotic shuttles for transporting goods between sortation zones, enhancing efficiency in fast-paced environments.

Specialized Solutions

Putwall - Semi-Automated
Combines manual and automated order consolidation for medium-volume operations, offering flexibility in changing workloads.
VSM - Sequencing & Buffering
Orchestrates inventory flow with vertical sequencing and buffering to improve throughput and operational efficiency.
Pusher Sorter
Mechanically diverts items onto different paths for precise handling of irregularly shaped or heavy products.
Putwall - Automated
Fully automated order consolidation system for accurate and rapid sorting of items into orders.
Putwall - Semi-Automated
Combines manual and automated order consolidation for medium-volume operations, offering flexibility in changing workloads.
VSM - Sequencing & Buffering
Orchestrates inventory flow with vertical sequencing and buffering to improve throughput and operational efficiency.
Pusher Sorter
Mechanically diverts items onto different paths for precise handling of irregularly shaped or heavy products.
Putwall - Automated
Fully automated order consolidation system for accurate and rapid sorting of items into orders.

Garment Handling

GOH (Garments on Hangers)
Moves hanging garments smoothly through warehouses, ensuring wrinkle-free handling for apparel-focused operations.
Pouch (Pocket) Sorter
Supports garment and small-item sortation with suspended pouches, streamlining picking and returns processing.
GOH (Garments on Hangers)
Moves hanging garments smoothly through warehouses, ensuring wrinkle-free handling for apparel-focused operations.
Pouch (Pocket) Sorter
Supports garment and small-item sortation with suspended pouches, streamlining picking and returns processing.
GOH (Garments on Hangers)
Moves hanging garments smoothly through warehouses, ensuring wrinkle-free handling for apparel-focused operations.
Pouch (Pocket) Sorter
Supports garment and small-item sortation with suspended pouches, streamlining picking and returns processing.

Contact Us Today

Are you ready to transform your warehouse with integrated sortation?

Let’s explore how Conveyco’s expertise can help your business reach new levels of productivity and efficiency. Contact us today to discuss your challenges.

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Our mission is to provide innovative, reliable, and efficient system integration solutions that exceed our customers’ expectations.

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Main Office: 860-589-8215
Toll-free: 800-229-8215

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